6010/6242 Systems Up To 3000 A

  • Modular Designed Base Unit with Expanded Capabilities to 3000 A
  • Ratio Ranges: 1 to 1,000,000:1
  • Complete Turn Key Systems
  • System Can be Used to Calibrate Resistance Transfer Standards
  • Calibrate Multi-Meter Calibrators
  • Calibrate DC Current Shunts, and Digital Multi-Meters
  • Temperature Coefficient of Resistors
  • Resistance and Temperature Curves
  • Linearity < 0.01 ppm
  • Complete Measurement Systems Available
  • Your Partner in ISO 17025 Accreditation Through Coaching, System Design, Implementation, Calibration Services and Ongoing Expert Support
  • Proven Technology
Overview

Measurements International’s AccuBridge® models  6010/150/300/3000 and 6242/ 150/300/3000 High Precision Direct Current Comparator (DCC) Shunt and High Precision Direct-Current Current Transformer (DCCT) measurement systems offer the greatest accuracy and lowest uncertainty of any commercially available system. Our high current range extenders expand the measuring capabilities of our 6010 and 6242 series bridges to measure lower resistance values at higher currents with accredited achievable uncertainties of < 20 ppm at 10 µΩ to 0.1 ppm at 1 Ω. Ratio uncertainties as low as 0.02 ppm are achievable at 1 Ω.

Measurements International is the original manufacturer of the Automated Resistance Measurement System. With the greatest current comparator experience in the industry, our shunt measurement systems are designed using sound metrology principles. As your Accreditation partner and global support partner MIL offers leading product knowledge and applications expertise through coaching, system design, implementation, calibration services and ongoing expert support, that assures your competitive advantage with all your MI Products.

At MIL, it’s not only about the equipment or the science…
it’s about what that will enable you to do, and the ease with which you can do it.

 Measurements International provides world-class expertise in DC resistance metrology to national measurement institutes (NMIs) and primary and calibration laboratories who need to achieve the lowest possible traceable uncertainty in their measurements and calibration equipment. As your accreditation and global support partner, MI helps ensure your competitive advantage by offering leading product knowledge and applications expertise through coaching, system design, implementation, calibration services, and ongoing expert support.

Measurements International’s series of shunt measurement systems are the only self-calibrating bridge systems that use a full 25-bit binary wound direct-current comparator (DCC). Self-calibration of the comparator can be verified using the interchange technique when calibrating resistors. Our 6010 and 6242 series bridges are used worldwide to calibrate standard resistors and shunts as well as other manufacturer’s bridges and shunt measurement systems.

Measurements International’s 6010 and 6242 series of shunt measurement systems provide the widest range with lowest uncertainty of any manufacturer. Our systems’ reversing switches have negligible systematic error as compared to the current mismatch between positive and negative current supples. We are the only manufacturer to provide this.

System Design - 150A

The AccuBridge® 6010/150 or 6242/150 System includes the MI 6011D Range Extender and the 6150A (maximum 150 A) Power Supply to create an automatic shunt measurement system.

6010 System 150

Figure 2 – 6010/6011/150 System

Figure 1 shows the basic 6242/6011 Shunt Calibration System schematic and Figure 2 provides a front view of the system. You make high-current connections at the front of the rack.

You can expand the system using an MI 4220/30 A 20-Channel Matrix Scanner, allowing automated measurement of twenty 30-A shunts. For further expansion, the system is available in either a 1224- or 1530-mm-height rack.

Figure1_6011_150

Figure 1-Shunt calibration 6010/6011

You can also use standard resistors of 1 Ω, 10 Ω, and 100 Ω to extend the ratio of MI’s 6011 range extenders for higher currents. For example, if a 0.01 Ω shunt needed to be calibrated at 100 A, you could calibrate it on Range 1000 using a 10 Ω standard on Rs. Similarly, you could calibrate a 0.1 Ω shunt at 15 A on Range 1000 using a 100 Ω standard.

Table 1 shows the system uncertainty based on the available ratio of 10, 100, and 1000 with currents of 1 A, 10 A and 150 A. Because this is a ratio device, you can improve the uncertainty through self-calibration techniques of the range extender. Lower uncertainties are available depending on the stability of your standards.

Table 1: 6010/6011/150 Ratio Uncertainty

6011/150 6010
Rx Test I Range Ratio Output Range Vrx Unc1 Rs Ratio Irs Vrs Prs
A A S/M A % V ppm M/S A V W
0.1 1 1 10 0.1 100 0.1 0.2 1 1 0.1 0.1 0.01
0.1 0.1 1 10 0.01 10 0.01 0.3 1 1 0.01 0.01 0.0001
0.01 10 10 100 0.1 100 0.1 0.2 1 1 0.1 0.1 0.01
0.01 1 10 100 0.01 10 0.01 0.3 1 1 0.01 0.01 0.0001
0.001 150 100 1000 0.15 100 0.15 0.2 1 1 0.1 0.1 0.01
0.001 10 100 1000 0.01 10 0.01 0.3 1 1 0.01 0.01 0.0001
0.0001 150 100 1000 0.15 100 0.015 0.3 0.1 1 0.1 0.01 0.001
0.0001 10 100 1000 0.01 10 0.001 0.4 0.1 1 0.01 0.001 0.00001

1. Includes the uncertainty of the 6011 range extender and the 6010D or 6242D bridge and RSS with the standard deviation of the measurement (2 sigma)

Measuring Non-Decade Resistor Values
For optimum performance, the 6010 or 6242 bridges should be on Ratio 1 when used with the 6011D range extender. You can also measure other ratios to cover the resistance range of 0.2 Ω to 0.9 Ω on the ratio 100 range using a 10 Ω as the reference resistor. The maximum output current of the 6011 is 200 mA. For lower current measurements, the standard deviation of the measurement may increase. When using reference resistors of 10 Ω and 100 Ω, you can apply higher currents to the shunt.

System Power

The systems can be powered from a 100 V, 120 V, 220 V, or 240 V single-phase power supply. To enhance mobility, the systems are mounted on wheels.

System Design - 300A

The 6010/300A or 6242/300A Systems may be used in conjunction with MI’s 6011D/300 and the MI 6250A (maximum 300 A) Power Supply for measuring shunt resistances between 10 µΩ and 0.1 Ω. The 6011D/300 has ratios of 30, 300, and 3000 with input current ranges of 3 A, 30 A, and 300 A, respectively. The maximum full scale output current is 100 mA on all ranges.

Figure 3 shows the basic 6010/300 A Shunt Calibration System schematic and Figure 4 provides a front view of the system. You make all connections at the front of the rack. These terminals include the 6250 Power Supply current, the Rx or shunt current terminals, and the Rx shunt potential terminals.

You can expand the system using an MI 4220/30 A 20-Channel Matrix Scanner, allowing automated measurement of twenty 30-A shunts. The system is supplied in a 1530-mm-height rack, enabling future expansion without changing the rack.

Figure 3 - 6010/300A Schematic

Figure 3 – 6010/300 A Schematic

You can also use standard resistors of 1 Ω, 10 Ω, and 100 Ω to extend the ratio of MI’s 6011 series of range extenders for higher currents. For example, if a 0.01 Ω shunt needed to be calibrated at 300 A, you could calibrate it on Range 3000 using a 10 Ω standard on Rs. Similarly, you could calibrate a 0.1 Ω shunt at 15 A on Range 3000 using a 100 Ω standard. Table 2 shows the system ratio uncertainty for the 6010/300 A or 6242/300 A Systems. Lower uncertainties are available
depending on the stability of your standards.

Table 2: 6010/6011/300 Ratio Uncertainty

6011/300 6010
Rx Test I Range Ratio Ix Range Vrx Unc² Rs Ratio Irs Vrs Prs
A A S/M A % V ppm M/S A V W
0.1 3 3 30 0.1 100 0.3 0.2 1 1 0.1 0.3 0.01
0.1 0.3 3 30 0.01 10 0.03 0.3 1 1 0.01 0.03 0.0001
0.01 30 30 300 0.1 100 0.3 0.2 1 1 0.1 0.3 0.01
0.01 3 30 300 0.01 10 0.03 0.3 1 1 0.01 0.03 0.0001
0.001 300 300 3000 0.1 100 0.3 0.2 1 1 0.1 0.3 0.01
0.001 30 300 3000 0.01 10 0.03 0.3 1 1 0.01 0.03 0.0001
0.0001 300 300 3000 0.1 100 0.03 0.3 1 1 0.1 0.03 0.01
0.0001 30 300 3000 0.01 10 0.003 0.4 1 1 0.01 0.003 0.0001
0.00001 300 300 3000 0.1 100 0.003 2 1 1 0.1 0.003 0.01
0.00001 30 300 3000 0.01 10 0.0003 3 1 1 0.01 0.0003 0.0001

2. Includes the uncertainty of the 6011 range extender and the 6010D or 6242D bridge and RSS with the standard deviation of the measurement (2 sigma)

System Power

The system can be powered from a 100 V, 120 V, 220 V or 240 V single phase supply. Mounted on wheels the 6010/150, 6010/200 or 6010/300 can be moved about easily when required.

System Design - 3000A

The 6010/3000 A or 6242/3000 A systems may be used in conjunction with MI’s 6011D/150, 6012M, 6013M, or 6014M High Current Range Extenders and MI’s 6023, 6024, or 6025 High Current Reversing Switches for measuring shunt resistances between 0.1 µΩ and 0.1 Ω. The 6011D/150 has ratios of 10, 100, and 1,000. The 6012M, 6013M, or 6014M have a ratio of 1000:1. Combined, this totals a ratio of 1,000,000:1 with input currents up to 3000 A. The maximum output current of the 6012M or 6014M is 2 A, 0.4 A, and 3 A, respectively. The output current of the 6012M feeds into the 6011D 10 A range, and the 6014M on the 10 A range on the 6011D/150. Figure 5 shows the basic 6010/3000 A Shunt Calibration System schematic.

Figure 5: 6010/3000A Shunt Calibration System schematic

Figure 5: 6010/3000 A Shunt Calibration System Schematic

The system is supplied in two 1530-mm-height racks on wheels. The 6010/1000 includes the 6010/150 in one rack, and the 6012M and 6025 and one 1000 A power supply in the second rack. The 6010/2000 includes the 6010/150 in one rack, and the 6012M and 6025 and two 1000 A power supplies in the second rack. The 6010/3000 includes the 6010/150 in one rack, and the 6014M and 6024 and three 1000 A power supplies in the second rack.

The base accuracy for the 6010/3000 or 6242/3000 is < 2 ppm. This includes the uncertainty for the high current range extender (6012M or 6014M), the 6011D/150 (1000, 100, 10), and the 6010D or 6242. Being a true ratio device, the power supplies or reversing switch have an insignificant contribution to the overall uncertainty of the system. Similarly, a ratio calibration technique is used to calibrate the 6012M or 6014M and 6011D/150 Range Extender against the 6010/6242 bridges (see Figure 5).

6010/1000 A/2000 A/3000 A Connections

The shunt is connected at the side of the rack where two copper plates extend through the side panel. This effectively removes any heat loss due to poor  connections from using wires or cables to connect the shunt. In the high current shunt measurement system, the output current of the 6012M, 6013M, and 6014M range extenders (with ratio of 1000:1) feeds directly into the 6011/150 A Range Extender as automatic ranging is performed inside the 6011/150.

Figure 7 shows a 3000 A shunt connected to the 6010/3000 A terminals. Copper bars are used to extend the 6010/3000 A bus connections so that there is no heat loss in the connections or copper bars. This yields lower standard deviations in the measurements and is far superior to using cables. These copper bars can be supplied as an option with MI shunts.

9332/3000 A Shunt/10 µΩ

Measurements International also manufactures a variety of shunts ranging from a 10 A (Model 9332/10) to 3000 A (Model 9332/3000/10 µΩ). These shunts are designed so that the current is evenly distributed across the plates. Figure 8 shows a 9332/3000 A shunt with a thermocouple under normal and thermal imaging. All MI high current shunts come with a thermocouple to measure the temperature of the shunt.

6011/3000 6010
Rx Test I Range Ratio O/P Vrx Prx Unc Rs Ix Ratio Irs Vrs Prs
A mA V W ppm1,2 mA M/S mA V W
0.001 500 10,000 0.0001 50 0.5 250 0.2 1 50 1 50 0.5 0.0025
0.001 1000 10,000 0.0001 100 1 1000 0.2 1 100 1 100 0.1 0.01
0.0001 500 10,000 0.0001 50 0.05 25 0.3 1 50 1 50 0.5 0.0025
0.0001 1000 10,000 0.0001 100 0.1 100 0.3 1 100 1 100 0.1 0.01
0.00001 1000 100,000 0.00001 10 0.01 10 1 1 10 1 10 0.01 0.0001
0.00001 3000 100,000 0.00001 30 0.03 90 1 1 30 1 30 0.03 0.0009
0.000001 1000 1,000,000 0.000001 1 0.001 1 2 1 1 1 1 0.001 0.000001
0.000001 3000 1,000,000 0.000001 3 0.003 9 2 1 3 1 3 0.003 0.000009
0.0000001 3000 1,000,000 1,000,000 0.3 0.0003 0.9 2 0.1 0.3 1 1 0.0003 0.0000009

Note 1: See Table 1 for 6010/6011D-150 A specifications. Note 2: As this is a ratio calibration, the uncertainties can be improved upon using the self-calibration technique of the extenders. Lower uncertainties are achievable depending on the stability of your standards.

Resistance-Temperature and Time-Temperature Curves (Optional)

All MI high current shunt measurement systems can provide both the resistance-temperature curve as well as the time-temperature curve for the shunt being measured—a feature only MI offers. This type of curve determines the characteristics of the shunt when heat is dissipated by the shunt elements and is modeled by a second-order polynomial. Equilibrium is obtained when the temperature and resistance of the shunt reach a steady state at the current level being measured. Once the resistance-temperature equilibrium curve has been established, the shape will not change; however, the resistance may drift over time, as does a typical resistance standard. The MI 6010/3000 Software interfaces to a thermometer readout for shunt temperature measurements to ensure that the same temperature can be reached every time. Measuring the temperature of the shunt is particular important when either cables or braided cables are used in connecting the shunt.

Model Numbers
Model Number Current Maximum
6010-150 A 150 Amps
6010-300 A 300 Amps
6010-400 A 400 Amps
6010-1000 A 1000 Amps
6010-2000 A 2000 Amps
6010-3000 A 3000 Amps
Specifications
Specifications
Measurement Range 150 mA to 150 A 100 μΩ to 1 Ω
150 mA to 300 A 10 μΩ to 1 Ω
300 A to 3000 A 1 μΩ to 1 Ω
Linearity ± 0.01 ppm of full-scale
Warm-Up Time to Full Rated Accuracy 1 min
Temperature Coefficient 0.01 ppm/°C
Communication IEEE-488
Test Current Accuracy

Note: A 0.1 % current magnitude error is equal to 0.1 ppm in ratio for supplies that use a reversing switch.

150 mA to 150 A ± 0.1 %
150 mA to 300 A ±0.1 %
300 A to 3000 A ± 0.1 % of range + 1-bit for 8 hours
Compliance Voltage 0 to 100 A 4.2 V
100 A to 3000 A 3.3 V
Operating Temperature to Full Specification
Maximum Operating Range (30 to 90 % RH) NC +10 °C to +40 °C +50 °F to 104 °F
Temperature Storage Range -20 °C to +60 °C -4 °F to +140 °F

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